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 THE SLOTTED CLAMPBAR STORY


The Magnabend Slotted Clampbar

The slotted clampbar is one of a number of important innovations developed for the Magnabend sheetmetal folding machine.
The sections between the slots are the equivalent of the adjustable "fingers" of a conventional pan-brake machine, but with the Magnabend clampbar they never need to be adjusted as the design allows for all sizes!

This innovation resulted from 3 important observations:-

Firstly it was noticed that it is not necessary to have a continuous bending edge because bends will carry across reasonable gaps left between the fingers with no noticeable effect on the bend provided that the fingers are well aligned, and they always are well aligned on the slotted clampbar because it has fixed "fingers".

Secondly it was realised that by careful arrangement of the slots it is possible to provide for an infintely graded set of sizes up to almost the full length of the clampbar.

Thirdly it was noted that finding the optimum positions for the slots is NOT a trivial problem.
(Although it is trivial if a large number of slots are provided).

But the interesting problem is to find the minimum number of slots which will provide for all sizes.

There seemed to be no analytic solution to this problem and that fact turned out to be of considerable intererst to 2 mathematicians at the University of Tasmania.!

But the problem was solved by engineers at Magnetic Engineering (mainly Mr Geoff Fenton) who came up with a computer program employing the "Monte Carlo Method" to find the best set of slot positions. (See the table below).

Drawing of a slotted clampbar to suit the model 1000E (1 metre) Magnabend :

Slotted Clampbar


Slot Positions for Magnabend Models:

Note: The positions shown in the table below are measured from the left end of the clampbar and are to the slot centres .
Units are in millimetres.

Slot No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
Model 650E 65 85 105 125 155 175 195 265 345 475 535 555 575 595 615
Model 1000E 65 85 105 125 155 175 195 215 385 445 525 695 755 835 915 935 955 975 995
Model 1250E 65 85 105 125 155 175 195 215 345 465 505 675 755 905 985 1065 1125 1165 1185 1205 1225 1245
Model 2000E 55 75 95 115 135 155 1875 265 435 455 555 625 705 795 945 1035 1195 1225 1245 1295 1445 1535 1665 1695 1765 1795 1845 1955 1985 2005 2025

FORMING TRAYS USING THE SLOTTED CLAMPBAR

The Slotted Clampbar, when supplied, is ideal for making shallow trays and pans quickly and accurately. 
The advantages of the slotted clampbar over the set of short clampbars for making trays are that the bending edge is automatically aligned to the rest of the machine, and the clampbar automatically lifts to facilitate the insertion or removal of the workpiece.  Never-the-less, the short clampbars can be used to form trays of unlimited depth, and of course, are better for making complex shapes.
In use, the slots are equivalent to gaps left between the fingers of a conventional box & pan folding machine.  The width of the slots is such that any two slots will fit trays over a size range of 10 mm, and the number and locations of the slots are such that for all sizes of tray, there can always be found two slots that will fit it.  (The shortest and longest tray sizes the slotted clampbar will accommodate are listed under SPECIFICATIONS.)

To fold up a shallow tray:
  1. Fold-up the first two opposite sides and the corner tabs using the slotted clampbar but ignoring the presence of the slots.  These slots will not have any discernible effect on the finished folds.
  2. Now select two slots between which to fold-up the remaining two sides.  This is actually very easy and surprisingly quick.  Just line-up the left side of the partly made tray with the leftmost slot and see if there is a slot for the right side to push into;  if not, slide the tray along till the left side is at the next slot and try again.  Typically, it takes about 4 such tries to find two suitable slots.
  3. Finally, with the edge of the tray under the clampbar and between the two chosen slots, fold up the remaining sides.  The previously formed sides go into the selected slots as the final folds are completed.
With tray lengths  that are nearly as long as the clampbar it may be necessary to use one end of the clampbar in lieu of a slot.

Boxes-Slotted Clampbar


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This page last updated: April 2018